Introduction thm 4l60e 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise. The novak guide to the gm 6l80 automatic transmission. Remove the 34 clutch steels and plates, apply plate, and retaine. Download a spareoption parts cross reference pdf file for current kits by clicking here. The general motors 4l60 also known as the thm700r4 has been with us now for over two decades and, along with the completely computer controlled 4l60e version, has quickly become one of the most widely used latemodel gm rear wheel drive transmissions found in cars and lighterduty pickup trucks. The hydramatic 4l80e technicians guide is intended for automotive technicians that are familiar with the operation of an automatic transaxle or transmission. A pdf, or portable document format, is a type of document format that doesnt depend on the operating system used to create it. How to get the word count for a pdf document techwalla. Drivetrain warehouse supplying 4l80e automatic transmission overhaul kits, parts and troubleshooting help including illustrated parts drawing to assist you in. Available with or without tools fits 1991 4l80e, 4l85e 48acttl with tools 48actvl6 without tools 4l80e tcc. Xray t3 2012 specs parts list pdf file 70kb download the pdf parts list and option part list for your t3 2012 specs. Lubegard fuel system booster is a stateoftheart new fuel additive made wih the highest quality premium pea and fla technologies. Normally, the tight fit of the pin in its bore seals the oil, allowing the transmission to use the servos release as an accumulator. This product has been designed, engineered and tested to meet the highest.
Sprag 116 156 864 214 580 868 861 5806 880 4l80e 4l85e 070 034 500 510 036 530 140 127 100 vf,v 4th clutch 120 040 3 127 335 128 960 560 970 038 178 551 52 stator 545 311 037 561 2 2 126 direct clutch pump parts 341 o. Pdfs are often used when distributing documents so that theyre seen the same way by all parties. This 4l80e ss rebuild kit is rated to 750hp and 700 ft lbs of torque. At jakes performance the 4l80e is our most popular transmission. The th400 was originally introduced to the general motors platform in the 1960s. Installation and operation manual for 4l80e and 4l85e. Remove the lock ring from the 34 clutch backing plate, then the backing plate. The novak guide to the gm 4l80e automatic transmission introduction. Locate the 2wire harness on the driver side of the transmission case towards the rear of the transmission. Gm 4l80e automatic transmission exploded view spare part catalog pdf free download at automatic berger online shop. Beginning at the start of production for all 1999 model thm 4l80e transmissions, the planetary pinions on both carriers were produced 10% thicker than the previous models, as shown in figure 1.
Scanning a document into a pdf is very simple with todays technology. Hydramatic 4l80e transmission repair manual pdf download. The characteristics of the default view generated are as follows. Whether you need 4l80e wiring diagram information, 4l80e transmission rebuilders tips, 4l80e technical information, 4l80e diagnostics, 4l80e troubleshooting help, or just answers to your 4l80e transmission rebuilders question, the transmission rebuilders network is the place to go. We offer high quality gm 4l80e transmission parts and rebuild kits. There are some recommendations how to repair the automatic transmission 4l80e. How to convert pdf files to fast web view it still works. This is a computer controlled transmission first introduced in g. United states you can change this in the main website header. Originally designated the 4l80e, other similar model variations are designated as 4l80e hd, and 4l85e. Sloppy mechanics wiki 4l80e information, technical sheets.
Dec 21, 2011 built bottom end,m90 super charged, built top end, vs cam,truck maf, 3. Gm thm 4l80e atra manual repair rebuild book transmission guide 4l80 e pdf free online. The novak guide to the gm 4l80e automatic transmission. General motors 4l80e range switch pressure control chart general motors 4l80e temperature chart most are 5v ref. Engineered to dominate, the 4l80e ss mega monster transmission is tough enough to withstand the rigors of even the toughest street machines delivering tirespinning shifts race after race.
The 4l80e is the descendant of the ole reliable th400 transmission. Need illustrated parts drawing to assist you in identification of the parts that you might need. The pink wire provides power to the internal solenoids. Transmission shift strategy is selected in such a way as to ensure the smoothest changing gear without the possibility of damage to the engine. Your other option is, if youre going with an aftermarket torque converter anyways, is to have the torque converter made with the correct offsets and mounting pads to bolt up to the stock 4. Because theyre designed in this way, they can be quite difficult to edit. This engineering change required the addition of a. Even the technology challenge can scan a document into a pdf format in no time. Pdfs are extremely useful files but, sometimes, the need arises to edit or deliver the content in them in a microsoft word file format. Everything you need to know about rebuilding a 4l80e transmission.
It lets you view and print pdf files on a variety of hardware and pdf means portable document format. Gm recommends upgrading to the newer connector and wiring harness. The 4l80e was a series of heavyduty automatic transmissions from general motors designed for longitudinal engine configurations. The 4l80e has proven reliable like its predecessor. One tried and true transmission, the th400, received a slight makeover into the 4l80e. Gm 4l80e technical information the 4l80e transmission is a four speed automatic with torque converter clutch.
Editing an explode step assemblies you can edit an explode step to add, delete, or reposition components. Broken direct clutch cushion spring or burned clutches. Files often need to be compressed for easy distribution and sharing. You may want to convert your pdf to a word document so that you can. Ground is provided by the vehicle pcm in a specific sequence to control shift scheduling figure 1.
Fluid flow from turbine converter at coupling speed stator rotates freely figure in this mode. The 4l80e and similar 4l85e was a series of heavyduty automatic transmissions from general motors designed for longitudinal engine configurations. You can create a pdf from scratch a blank page, import an existing document, such as a webpage, word document or other type of f. Lets try to figure this out 4l80e exploded why youtube.
Gm 4l80e exploded view spare part catalog pdf automatic berger. Installation and operation manual for 4l60e, 4l65e, 4l70e. Sometimes you may need to be able to count the words of a pdf document. Atsg thm 4l80 e transmission technical manual is necessary to diagnose, overhaul andor repair the 4l80e transmission. This trans was a fresh rebuild with about 1k miles on it so this doesnt make sense. The gearing to move such a heavy load is a first gear, second, third, and overdrive.
The 4l80e transmission system is equipped with a computer called the transmission control module tcm, located in the leftrear passenger seat compartment which interprets, analyzes and records electronic signals from sensors and switches located on the engine, brake pedal, and transmission. Nothing in this manual may be copied or reproduced by any means without the written permission of the author. The default view is generated independently of whether additional default views are created or views exist in the 3d file. Transmissions and drivetrain 4l80e rebuild manual link i found a link to an. Squat standing leg raises kai greene bodybuilding film cars lifted chevy trucks. Despite its name, the 4l80e is not an upgrade to its gm counterparts. The thm 4l80 e is a fully automatic rear wheel drive transmission. Just identify the parts you need and give us a call. This issuance applies to osd, the military departments, the office of the chairman of the joint chiefs of staff and the joint staff, the combatant commands, the office of the inspector. This system works with 4l80e and 4l85e automatic transmissions, as well as 4l60e, 4l65e, and 4l70e automatic transmissions from 2008 and earlier. To browse pdf files, you need adobe acrobat reader. Gm 4l80e shift solenoid truth table transdoctor has a custom manufactured dual transmission connector.
There are well thought out instructions that align with hundreds of images, many exploded views that break down the scenarios in manners that might even give the layman enough confidence to tackle an overhaul. The atsg repair manuals contain a lot more information beside exploded views and. The 4l80e is the successor to the turbo hydramatic 400 transmission. Pre1993 4l80e transmissions use a different internal wiring harness and passthrough connector. The 4l80e was heavily based on the turbohydramatic 400 first produced in october 1963, adding electronic controls and an overdriven fourth gear. Everyone copy this text and paste it into a new text file or microsoft word file. Pdfs are great for distributing documents around to other parties without worrying about format compatibility across different word processing programs. The 4l80e transmission is the advanced progeny of the legendary turbohydramatic th400 automatic transmission, and is based heavily on the 400 in both parts and strength, yet featuring an added overdrive gear, a lockup torque converter and advanced electronic controls.
Easily convert the 4l80e to full manual control they say necessity is. Because of this, we do not provide a wiring harness for it. You can delete an explode step from an exploded view. Roller clutch overrun clutch overdrive planet 4th clutch forward hub direct forward clutch hub direct clutch center support. How to to scan a document into a pdf file and email it bizfluent. The only way to retrive trouble codes is with a scanner such as tech 2, snapon, otc or equivelent. Keyboard to view and print commands and change shortcuts options to view reset customizations or to toggle the visibility of toolbars and menus for areas of expertise click tools, options and use these tabs. Hydramatic 4l80 e transmission repair manual pdf download. The hydramatic 4l80e technicians guide is intended for automotive technicians that are familiar with. It is the first product of its kind able to specifically address and treat the newer dig direct injection fuel systems in addition to the traditional intakeport delivery systems of today. When you create a pdf from a 3d model or add a 3d file to an existing pdf, acrobat creates an initial default view. The size and page scaling of pdf files can be reduced with a variety of free software tools that are availab. Trying to figure out the cause of my 4l80e failure. Shift delay, shift feel, and tcc are all electronically controlled by tcm through the use of solenoids mounted on the valve body.
This product should be installed by a professional transmission mechanic who is fluent with servicing the gm4l80e transmission. Download 4l80e transmission repair manual pdf file for free, get many pdf ebooks from. One side goes to the transmission case and the other to the wiring harness. Their general descriptions and specific procedures for the thm 4l80e make for unparalleled reference points. You can edit an explode step while you create the exploded view or after you save the view. Pdf files are widely used because the formatting and styles of a document are embedded within the document itself. Having problems with your 4l80e gm automatic transmission that is used in heavy duty chevrolet and gmc pickups, vans and motor homes. Everything is included that we use in our transmission, see the list below for details. This early harness has a problem with leaking fluid at the passthrough connector. Pdfs are very useful on their own, but sometimes its desirable to convert them into another type of document file. The 4l80e uses shift solenoids a and b to control upshifts and downshifts in all forward ranges. Pdf documents may need to be resized for a variety of reasons.
Disassemble the input drive shell forward clutch, reverse clutch, sprag, direct clutch and inspect all parts. Tcc conversion valve fits 1991 4l80e, 4l85e 48plt01. Gm 4l80e4l60e reference material, manuals, faqsparts. System options includes settings for default templates, file locations, performance, displayselection, etc. Everything you need to know about rebuilding a 4l80e. Hydramatic 4l80 e transmission repair manual pdf free online. How to convert scanned documents to pdf it still works. Introduced alongside the original 4l60 in the early 1990s the 4l80e was designed for large trucks and is designed as a heavy duty unit, rather than a transmission for smaller cars or even some pickups. It is recommended that you use the baumann wiring harness with this system. Pdf is the proprietary format developed by adobe and stands for portable document format. Install the input drum assembly onto the input planetary gear set and reaction sun shell.
Practically any document can be converted to portable document format pdf using the adobe acrobat software. The solenoids are both powered with system voltage when the ignition is on. Xray t3 2012 specs exploded view pdf file 142kb download the exploded view with all xray t3 2012 specs spare parts. Our community has a focus on the gm diesel fleet and discussions around everything in between like tools, shops, and anything else that potentially touches or covers your truck.
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